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Flex delivers new solutions to tackle power, heat, and scale challenges in the AI era

Posted on
October 14, 2024

Flex announced new solutions to sustainably accelerate data center growth for cloud service providers. These innovations build on Flex’s ability to address technical challenges associated with power, heat generation, and scale to support artificial intelligence (AI) and high-performance computing (HPC) workloads.

Data Center power and compute solutions

Flex will showcase these solutions, including:  

Flex delivers integrated data center IT and power infrastructure solutions that address growing power and compute demands in the AI era.

We are expanding our unique portfolio of advanced manufacturing capabilities, innovative products, and lifecycle services, enabling customers to deploy IT and power infrastructure at scale and drive AI data center expansion.

— Michael Hartung, President and Chief Commercial Officer, Flex

Let’s dive into more detail about the new innovations on display at Flex’s booth A11 during the 2024 OCP Global Summit.

Liquid-cooled servers and racks for AI workloads

JetCool Microconvective Cooling Architecture

Flex announced customizable, open standards-based compute reference designs that integrate JetCool’s SmartPlate™ direct-to-chip liquid cooling solution. JetCool’s patented microconvective cooling® technology extends the value of single-phase, direct-to-chip liquid cooling deployments by cooling over 1,500W per socket, providing more than enough headroom to accommodate the most advanced AI servers.

Flex and JetCool announced a partnership to deliver liquid-cooled solutions at scale. According to the Uptime Institute’s 2023 Cooling Systems Survey, direct liquid cooling is expected to surpass air cooling as the primary method for cooling IT infrastructure by the end of the decade. 

Advanced cooling systems are essential for supporting AI-enabled applications, high-performance computing, and increased rack power densities.

— Rob Campbell, President of Communications, Enterprise, and Cloud, Flex

“JetCool extends the value of single-phase, direct-to-chip liquid cooling deployments to meet the escalating power demands of AI servers,” said Rob Campbell, president of Communications, Enterprise, and Cloud at Flex. “Flex’s expertise across IT and power infrastructure, global manufacturing, and vertical integration makes these solutions easier to deploy at scale.”

“As AI and other high-density workloads push the limits of conventional cooling methods, the need for advanced solutions becomes critical,” said Dr. Bernie Malouin, CEO of JetCool. “Partnering with Flex allows us to combine our cutting-edge liquid cooling solutions with Flex’s unparalleled manufacturing capabilities.” 

Together, we are poised to deliver servers for AI at scale that not only meet but exceed the performance and efficiency requirements of hyperscalers and enterprise customers.

— Dr. Bernie Malouin, CEO, JetCool

Flex will showcase JetCool’s SmartPlate and coolant distribution unit products for single-phase direct-to-chip liquid cooling at booth A11 and will present on the technology during an Expo Session titled “Liquid-Cooled Server and Rack Innovations at Scale” at 9:20 AM PT on October 16, 2024, at the Expo Hall Stage.  

During the session, Flex will discuss how end-to-end solutions enable the cloud ecosystem and showcase our liquid-cooled server reference platforms and rack and chassis mechanicals. JetCool will share details about its leading liquid-cooled server and rack solutions.  

Compute platform designs for AI and HPC workloads 

The Flex compute reference design is based on a next-generation modular compute platform that supports the Host Processor Module (HPM) customized to meet the unique requirements of different AI and HPC applications. This modular compute platform includes a new HPM that supports up to two Intel® Xeon® 6900 series with P-cores, the latest generation of data center processors from Intel. Intel will showcase the Flex Modular Compute Platform on its Wall of Fame at the OCP Global Summit.

Flex Secure Control Module SCM202A

The platform also integrates the Flex Secure Control Module (SCM) 2.0 that supports server management, security, and control functions in a common form factor, making it adaptable for various environments, including vertically integrated rack solutions.

The next generation of the Flex SCM delivers improved connectivity, root of trust security, and compliance with the latest OCP DC-SCM 2.0 specification.  

Flex SCM supports Intel Platform Firmware Resilience (Intel® PFR) 4.0, which aligns with guidelines from the National Institute of Standards and Technology (NIST). NIST 800-193 recommends building firmware resilient capable servers to protect against permanent denial of service firmware attacks, beginning with a platform root of trust. In addition, the Flex SCM aligns with emerging data security requirements, such as CNSA 2.0 (Commercial National Security Algorithm — CNSA) and Post-Quantum Cryptography (PQC) cryptographic algorithms from NSA. 

liquid cooled orv3 rack-nonlabeled

ORv3-compliant racks and power solutions

Flex also announced an ORv3-compatible rack integrated with single-phase liquid cooling and enabled for two-phase liquid cooling. The Flex Open Rack V3 solution is both compatible with ORv3 specification and customizable to support 21” and 19” footprints for IT equipment, accommodating any rack configuration including liquid cooling. Flex is currently in volume production with leading hyperscalers delivering customized, ORv3-based rack designs at scale.  

In addition to these racks, Flex designs and manufactures ORv3-compliant power shelves, power supplies, and busbars as standalone products or as part of a vertically integrated solution. Flex will demonstrate its vertically integrated ORv3 rack solution, featuring a 66kW power shelf at the OCP Summit. 

New power modules expand offering for advanced compute workloads 

Flex Power Modules launched new Intermediate Bus Converters (IBC) designed to meet the demands of data centers powering AI, machine learning, and cloud applications. These DC/DC power converters boast a peak efficiency of over 98% while adhering to the Open Compute Project (OCP) standard OAM V2.0.

Flex Power Modules intermediate bus converters (IBCs)

The BMR321 delivers a continuous power output of 750W and up to 1,500W when paralleled with up to two units, and a new variant of the 400W continuous power rated BMR320 is also available, offering up to 740W peak power for applications that require lower power outputs within a compact footprint. Up to three BMR320 variants can be paralleled, offering scalable power delivery to meet varied system demands.  

Flex previewed the new BMR323 variant, which promises even higher continuous and peak power capabilities in the same BMR320 form factor, set to be available in early 2025. 

About OCP Summit 

The OCP Summit is the premier event uniting the most forward-thinking minds in open IT Ecosystem development. The 2024 OCP Global Summit theme is “From Ideas to Impact”. This encapsulates the transformative journey at the heart of the Open Compute Project. This year’s theme reflects OCP’s commitment to fostering innovation that transcends theoretical discussions and manifests into real-world solutions. As the pace of technological evolution accelerates and development cycles shorten, the industry is forced to rapidly respond to emerging trends and needs. By harnessing the collective expertise of a global community, the OCP community turns visionary ideas into groundbreaking technologies that drive openness, efficiency, sustainability, scalability and growth in the data center industry.